Guide to Pallet Rack Accessories

Guide to Pallet Rack Accessories

Jon Teodoro
6 minute read

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When it comes to warehouse operations in the 21st century, pallet racks may be the backbone of efficient storage systems, but it’s accessories that change the game. Pallet rack accessories can transform basic structures into highly optimized storage solutions. However, you’ve got to understand which accessories work best for what before you move forward with any additions. 

That’s where our complete guide comes into the conversation. Here, we’ll dive deep into the various accessories leading warehouses use across the US. So, keep reading to learn what accessories are available today and how their applications can significantly improve warehouse safety, efficiency, and storage capacity.

Pallet Rack Accessories: Safety First

For your crew and the protection of your business, safety always comes first for warehouse operations. Safe operations also require a multi-layered approach, which welcomes various accessories that protect personnel and equipment. Column protectors are one of the most basic pallet rack accessories that come to mind—these shield rack uprights from potentially devasting forklift impacts. 

These types of shields are most commonly manufactured from ductile iron casting or polyethylene for their durability. Of course, that’s not the only pallet rack accessory you should be considering for your operations. Others include: 

  • Rack Guards: Rack guards are a cost-effective way to prevent falls in transit areas. They can also help minimize equipment collision damage and contain stored goods. Even better, these guards are easily replaceable and provide essential protection against product loss and structural damage.

  • Safety Netting: Safety netting isn’t just for the circus. It’s critical for protecting the safety of foot traffic areas and maintaining proper flue space. This simple yet versatile solution prevents product falls while allowing adequate ventilation and sprinkler system operation throughout the storage area.

  • Row Spacers: Row spacers are another safety accessory that helps ensure proper spacing and structure integrity. They’re available in various materials, including steel channels, rods, and bars. To stay compliant, they maintain required flue spaces for fire code compliance while providing crucial stabilization for high-density storage systems.

Organizational Efficiency Accessories 

After “safety first” comes organizational accessories that can significantly improve your warehouse’s efficiency. Because warehouses rely on clear visual management systems to enhance productivity and reduce errors, investing in well-planned organizational accessories can pay off quickly.

Modern warehouses benefit from these organizational accessories:

  • Pallet Rack Labels - Customizable identification solutions that can be:

    • Color-coded for different storage zones

    • Designed for various rack levels and positions

    • Created with different materials for varying environmental conditions

  • Row Markers - Essential navigation tools that:

    • Help personnel quickly locate specific storage areas

    • Improve picking efficiency

    • Reduce time spent searching for products

Floor marking tape and comprehensive signage systems also complement these tools by creating clear traffic patterns and highlighting important areas within the facility. These visual aids not only help improve efficiency through organization but also improve safety. 

Pallet Rack Accessories for Capacity 

The next group of accessories to discuss for pallet rack storage is for capacity purposes. As you probably already know, maximizing storage capacity requires careful consideration of load management and support structures. The foundation of any capacity enhancement strategy starts with proper beam selection and support systems.

To help, here are some essential capacity accessories to consider for your warehouse: 

  • Load Beams: These horizontal support components work with safety clips to create secure attachment points between rack uprights. They're designed to accommodate various lifting equipment and can be configured for different load requirements.

  • Wire Decking: Wire decking helps create a stable foundation using a metallic mesh construction. It offers support for palletized and non-palletized storage while complying with fire safety regulations due to its ability to allow water and light to penetrate.  

  • Crossbars: Crossbars feature corrosion-resistant galvanized steel construction and innovative design elements that improve capacity capabilities. These accessories offer: 

    • An open-bottom design that prevents water accumulation

    • Built-in screw holes that ensure stable positioning

    • Compatibility with heavy-duty pallet rack beams

Convenience and Specialization Accessories

In today’s modern world of inventory and warehouse operations, many facilities require specialized accessories to handle diverse storage needs, conveniently and efficiently. Put simply, the right combination of convenience accessories can dramatically improve handling speed and storage density.

Popular convenience solutions include:

  • Forklift Accessories: 

    • Side shifters for precise load positioning

    • Push-pull attachments for specialized handling

    • Fork extensions for oversized loads

    • Multiple pallet handlers for increased efficiency

  • Storage Optimization Tools:

    • Row end protectors for high-traffic areas

    • Pallet rack extenders for vertical space utilization

    • Various divider systems for product organization

Divider systems are another special accessory, thanks to their versatility for convenience and specialization. A few examples to easily implement include: 

  • M-dividers - Perfect for tall, bulky items like doors and windows

  • Hanging wire mesh dividers - Ideal for smaller product organization

  • V-dividers - Designed for long products like piping or lumber

  • Single divider arms - Flexible solutions for various product sizes

Best Practices for Implementation 

Of course, it’s one thing to know about the different accessories that can improve safety, organization, capacity, and efficiency - it’s another to know how to implement them effectively. When selecting accessories, warehouse managers should consider several key factors:

  • Compatibility with existing rack systems

  • Specific storage requirements of their inventory

  • Traffic patterns and equipment usage in their facility

  • Local fire and safety regulations

  • Budget constraints and return on investment potential

As warehousing continues to evolve with increasing demands for efficiency and safety, accessories for pallet racks play an increasingly crucial role in optimizing storage solutions. But keep in mind (or in your SOPs!) that regular assessment of storage needs is also crucial. This helps continue operating at peak efficiency while maintaining the highest safety standards. 

By carefully selecting and implementing these accessories, warehouse managers can create safer, more efficient, and more productive storage environments that meet the challenges of modern logistics operations.

Why Choose BMH for Pallet Rack Accessories

Now that you know everything you need to know about pallet rack accessories…finding a trusted vendor to support your warehouse’s efficiency is next. BMH is an industry leader in warehouse racking and shelving solutions, with an extensive history in the material handling business.

Our team’s experience and expertise in warehouse dynamics allows us to provide tailored recommendations that increase storage capacity while reducing operational costs. We pride ourselves on offering comprehensive solutions beyond just products, working closely with clients to understand their specific needs and challenges. 

Whether you're looking to enhance safety, improve efficiency, or maximize storage space, BMH has the knowledge and product range to meet your requirements. Visit our website today to explore our full range of pallet rack accessories and discover how BMH can help transform your warehouse operations into a model of efficiency and safety. 

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